Precision Suspensions Components
Suspension Components Manufacturing
Hypercoils are manufactured on state of the art equipment using the latest technology by craftsmen who take great pride in producing what we feel are the best springs available anywhere in the world. The manufacturing facility has the capability to produce almost any size or design of spring either cold-wound or hot-wound coils.
Hypercoils are manufactured from the highest quality high-tensile chrome silicone steel in the world.
Materials Inspection: The material used in producing Hypercoils undergoes two separate magnaflux inspections. Once before manufacture and again after coiling. These inspections insure the wire is free from surface imperfections which, if gone undetected could lead to spring failure.
To properly test a spring to determine rate, the spring must be deflected with both ends remaining parallel. Portable rate checkers commonly available are not reliable. At Hyperco we have invested heavily in computerized scale test equipment to insure accuracy and consistency. Our scale has the capability to rate test a spring through it’s entire deflection in .100″ increments and print this data in both tabular and graph form.
Labeling & Packaging
During the production process, our precision suspension springs, or Hypercoils, are laser etched with each part number and date code per batch, before boxing. Laser etching is preferred over ink pad printing because it ensures a longer life of identifying the part number against difficult operating environments and harsh chemical cleaners. Hypercoils are individually packaged with their part number and part description before distribution to our dealers and customers around the world.
All Hyperco springs are made in the US and each spring is labeled with a date code to help track the manufacturing and service life for quality assurance. Whether they are 2 months old or 5 years old, all Hyperco springs are backed by our industry-leading lifetime warranty.
Hypercoils are notorious for the stability under load and throughout repeated duty cycles. Our ability to achieve these results is aided by our multiple stress relieving processes which take place throughout the production cycle to ensure you receive a spring that is ready to perform with no degradation in performance.
Unlike most springs brands which compress their springs from 20% to 80% with an average rate then calculated based off of a 5% tolerance, Hypercoils are rated at 20%, 40%, 60% and 80% to ensure rate linearity and accuracy within a 2% tolerance range giving you unparalleled accuracy.